Tomato Beverage Take off Bacteria Line.

• After-sales Service: 2 Years Recall
• Warranty: 3 Years Warrantee
• Processing Material: Special Agricultural Products, Garden Products, Natural Ingredients
• Application: Pet Food, Fruit, Dairy, Beverage
• Customized: Customized
• Certification: CE, SA8000, ISO9001
• Model NO.: auto production line
• Power Source: Gas
• Automatic Grade: Automatic
• Transport Package: Packing Suitable for Export with Pallet
• Specification: a package line
• Trademark: Tf
• Origin: China
• HS Code: 2930400000
• Production Capacity: 10suit

Product Description

The processing production line of jujube jam typically includes the following steps:

Washing and sorting: Jujube fruits are washed to remove dirt and impurities. They are then sorted based on size and quality.

Crushing and pulping: The washed jujube fruits are crushed to break down the flesh and release the juice. This can be done using a crusher or pulper machine.

Boiling and cooking: The crushed jujube pulp is transferred to a cooking vessel, where it is heated and boiled. This process helps to soften the fruit and extract the flavors.

Sugar addition: Sugar is added to the boiling pulp to sweeten the jam. The amount of sugar added can be adjusted based on desired sweetness levels.

Pectin addition: Pectin, a natural thickening agent, is added to the boiling mixture to achieve the desired jam consistency. This helps the jam set properly.

Flavoring and seasoning: Additional flavorings and seasonings, such as lemon juice, spices, or vanilla extract, may be added at this stage to enhance the taste of the jujube jam.

Sterilization and pasteurization: The cooked jujube jam is then sterilized and pasteurized to ensure safety and increase shelf life. This can be done by heating the jam to a specific temperature for a certain period of time.

Packaging: The hot jujube jam is filled into jars or containers while still hot. It is important to ensure proper sealing to maintain product freshness and prevent spoilage.

Cooling and labeling: The filled jars are allowed to cool down before labeling and packaging for distribution and sale.

It's worth noting that the processing line for jujube jam can be customized based on specific requirements and production volumes.

 

 

Configuration features:
1. Wide range of raw materials, this production line is suitable for the fruit similar to jujube and hawthorn, dry jujube and fresh jujube;
2. The production line has two processes: extraction and beating;
3. According to different investment amount and product positioning of customers, customers can configure ordinary, middle end or high-end products according to their own requirements;
4. The final product has pure flavor, bright color and high comprehensive utilization rate of raw materials;
5.The whole line has high degree of automation, low labor intensity, simple operation, reliable performance and low operation cost;
6. The whole production line adopts sanitary design, with thorough cleaning and high hygiene level.

Technical parameter:
All kinds of raw materials: hawthorn, jujube
Final products: NFC, concentrated juice, clear juice, turbid juice, jujube juice, hawthorn juice, preserved fruit, etc
Capacity: 20 t / D - 400 t / D
Fruit juice yield: ≥ 90%
Solid content: 7 ~ 11brix

Product packaging: aseptic big bag / glass bottle / PET bottle / roof bag / Tetra Pak, etc

 

Jujube juice extracting system

The jujube extracting process is the core processing in the jujube juice and syrup prcessing line,it mainly includes two steps:hot water extrction and adding enzyme preparation for enzymolysys.The jujube juice yield rate is 55%-60% with these two methods applied.
Hot water extraction: This process is carried out in the SUS304 extraction tank,the jujube pulp and 70°C hot water ratio are 1:3 in the extraction tank,the PH is adjusted to 6.0±0.2,then start the stir to blending for 2 hours.After heating the slurry was filtered through a vibrate screen filter to remove large impurities and insoluble matters.

Enzmatic hydrolysis:Pectinase and cellulose enzyme preparations were added at the rate of 1% for each on a date pulp weight basis in the enzymatic hydrolysis tank.The mixture of date pulp,water and enzyme preparations are mixed carefully and incubated at 50±2°C for 2 hours with a continuous blending.The date juice extraction system results in a main product(date juice)and a by-product(presscake).Crude juice contains soluble and insoluble solids as well as foreign matter.

Date juice clarification system
Several technologies have been employed for clarification of date juice,such as juice pretreatment by boiling,precipitating or hydrolyzing colloids by enzyme,removing insoluble foreign matters by means of filtration or centrifugation,decolorrization using activated carboon or ion exchange,removing the minerals using chemicals or ion exchange,and removing high molecular weight compounds by foaming.The mature technology is that the jujube juice is first filtered through a plate and frame filter,and then use the ultrafiltation system to filter it twice,so that we get a clarified jujube palm juice.

Date syrup concentration system
After refining and filtration,jujube juice with soluble solid content of 20-25% will be obtained,which needs to be concentrated.The most common soluble solid content of jujube syrup is 75%.The falling film evaporator is applied to cocentrated the date juice to jujube syrup.

Date syrup filling machine
The date syrup after concentration,then cooled down to 30°C,and filling into the bottles or metal cans.As the syrup does not pasteurize,to extend the shelf life,the vacuum filling machine is

Flow No.NameSizeMain technical parameter

The first stage for concentrated dates syrup(A,B,D,E system)Washing & Pulping systemA-1Bubble spraying washing machine500kg/HSUS machine frame, eccentric vibration motor, spray cleaning device,
air blower, stainless steel air knife, removable sieve, the water collecting pan at the bottom of the machine, concentrated drainage, size:2000*1200mmA-2Slope type spiral precooking machine500kg/HSUS 304, U shape barrel structure,
insulation, with miller jacket, top opening, easy to clean, the cooking time can be adjusted by frequency conversion( no less than 10~60mins), counting based on dry dateTemperature control systemSpirax Sarce pressure reducing trap valve, German temperature testing system,  angle seat valve, domestic famouse brand stop valve, filter and pressure gauge etc.Flowmeter2T/HSUS304, pointer-typeA-3Stone washer2T/HSUS304 support, with ABB motorA-4Screw pump2T/HThe material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulationA-5Single stage pulping machine2T/HSUS304, rotary speed 960rpm,screen hole diameter 1.0mm,A-6Buffer tank300LSUS304,double layer, with ladder, adjustable feet, and cone type cover, with flange type outlet at the bottom, electrode type liquid level, digital temperature sensor. With CIP cleaning balls, inlets for pure water and materialA-7Screw pump2T/HThe material contact part are all food grade rubber, and the pressure of the outlet is 0.6MPa, frequency conversion speed regulationA-8Tubular cooler2T/HSUS304, tubular type, tower water coolingA-8Pulping platformcarbon steel support, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=3500mm×3000mm×2000mmBFilteration and clarification systemB-1Storage tank2000LSUS304, double layers,use PU as insullation,miller jacket, rotation speed: 36rpm. airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottomB-2Centrifugal pump3T/HSUS304, lift 24m, mechanical sealB-3Decanter2T/HCounter-current type, drum max speed:3600 r/minB-4Receiving vat500LSUS304, single layer, CIP spraying ball, adjustable legsB-5Centrifugal pump3T/HSUS304, lift 24m, mechanical sealB-6Storage tank2000LSUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottomB-7Centrifugal pump5T/HSUS304, lift 36m, mechanical sealB-8Inorganic membrane Micro filter1T/HSUS 304, Inorganic ceramic membrane filter element, filter precision1 u, with circulation pumpCConcentrate systemC-1Storage tank2000LSUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottomC-2Centrifugal pump3T/HSUS304, lift 24m, mechanical sealC-3Double effect falling film concentrator1.5T/HProduct contact: SUS 304,evaporation control, brix/temperature are all fully controlled, falling film evaporator, downstreamC-4Tubular cooler0.5T/HSUS304, tubular type, tower water cooling, cooling temperature 30ºC in one timeC-5Storage tank2000LSUS304,three layers, with miller jacket, use PU as insullation, airtight manhole, cone type cover, and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, off-center vertical agitator, and tie valve at the bottomC-6Rotary pump1T/HThe material contact part is SUS304, 0.6MPa, ftrequency conversionDCIP UNITDSemi-automatic CIP system3×1TThree tanks, single circulation, Semi-auto CIP, double layer insulation tank, tank material SUS304 stainless steel,acid&alkali tank with stirrer, high&Low liquid level alarm system, Spirax Sarco temperature auto control, JUMO temperature sensor, Shanghai YUAN brand progress pump 1 pieces, 10T/H, pumping lift 36M, ABB motor,100L concentrated acid & alkali tank which material is SUS316L , The USA imported pneumatic diaphragm pump two pieces.The second stage(dates clear juice system)E. Filteration and clarification systemE-1-2,3Enzyme tank for clear juice2000LSUS304, double layers,use PU as insullation,dimple jacket, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottomE-4Enzyme Circulation tankV=5000LSUS304, single-layer, top offset vertical mixing 36rpm, ladder, conical head, digital thermometer, sampling valve, adjustable legs, glass tube level, climbing ladderE-5The cleaning tankV=5000LSUS304, single-layer, ladder, conical head, digital thermometer, adjustable legs, glass tube level, climbing ladderE-6Membrane filtration unit1T/HSUS304, aperture: 0.01 μ m; with cleaning device, automatic controlE-7Storage tank2000LSUS304, double layers,use PU as insullation, airtight manhole, cone type cover, off-center vertical agitator ,and on the top has CIP cleaning balls, digital thermometer, sight glass to show the level, adjustable feet, breathing valve, and tie valve at the bottomE-8Centrifugal pump5T/HSUS304, lift 36m, mechanical sealRCIP return pump20T/HSUS316L stainless steel, pump lift is 24 meters, mechanical sealF . Dates clear juice: decoloration unitF-1Resin decolorizing tankSUS304 material, 2m³ resin tank, it's easy to loading, unloading, resin can be regenerated, without the resinF-2Resin regeneration tank2000LSUS316L, double insulation, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, steam coil heating, manual control temperature, glass tube liquid level meterF-3Acid tank1000LSUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meterF-4Alkali tank1000LSUS316L, single layer, taper sealing head and eccentric vertical mixing, the respiration valve, the digital display thermometer, glass tube liquid level meterF-5Centrifugal pump10T/HSUS316L, lift 36m, machinery sealF-6Operating platformSUS304, anti slip stainless steel checkered plate, steps, guard bar, central drainage,L*W*H=6000mm×1000mm×1500mmF-7Twin piping filter2T/HSUS304 stainless steel, duplex type, Stainless Steal Filter 200 MeshGDate vinegar fermetation systemG-1Plate sterilizer1T/HFull automatic control by Siemens PLC, sterilization temperature of 95 ºC, 30S, discharge temperature of 30 ºC, the British Sipaishake steam temperature control system, with its CIP cleaning systemG-2Dates alcohol fermentation tank8000LSUS304, three-layer, miller jacket, insulation, conical head, top agitator, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with union.Temperature sensorPT100SUS304, 4-20mA signal output, tail length 100mmG-3Centrifugal pump3T/HMaterial is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motorG-4Plate and frame filter3T/Hplate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M²G-5Date vinegar fermentation tank8000LSUS304, three-layer, miller jacket, rock-wool thermal insulation, butterfly head ,top agitator, product inlet, steam inlet, sealed manhole, ladder, glass tube level, digital thermometer, sampling valve, discharge valve with unionTemperature sensorPT100SUS304, 4-20mA signal output, tail length 100mmPH-instrument4-20mA signal outputDissolved oxygen detector4-20mA signal outputG-6Centrifugal pump3T/HMaterial is SUS304 stainless steel, high quality mechanical seal, H=24m, ABB motorG-7Plate and frame filter3T/Hplate and frame filtering machine, 400mesh, SUS 304 plate frame, filtering area 10M².